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    steam engine lathe project


    Screw cutting in the lathe. I first begun with the fly cutter for a smooth surface… Then drilling and trheading for the stop screw. No the other side of the bottom cover, some turns on the lathe and its finish.

    Then I drilled and threaded for the stop screw. A new setup so I could drill the hole into the steam chest. The crosshead guides serves to connect the bottom covers to the bracket and allow the crosshead to run in a groove for guiding the connecting rod so it runs straight. Again no big update, but now it will take a while before I post something new, I will begin whith the cylinder block. However the instructions are quite comprehensive Then I have to make some washers, springs and nuts. It is not so many parts to manufacturing but it’s still long way to go before she’s run.

    So, first in the lathe where I marked out the length and prepare for the threading.

    After the set up in the lathe, I clean up the bottom side, and the edge that fits in the cylinder. Then some more turns on the lathe for that part that fits the groove in the Crosshead Guides and  then drilling/treading. marking out equipment.

    Then I remove some material so the two covers fits together…. This was a very fun equipment to make not so hard to do, but very small. The crosshead is connected between the piston road and Connecting Rods and in a groove in the Crosshead Guides. …and with an end mill it is done radar quickly. For the last time I hope.

    plans to build Twin cyl oscillating engine. Next job is to mill the underside of the bottom cover so I got the accurate measure.

    +Simple slide valve engine. Milling the bearings top for the nuts to fits better. … and back to the mil for drilling holes for the pins. Then mark out for the center line and the bolt holes. The nuts fit radar good…

    Then I threaded the oil cup…, …and some deep turns so the threading can go to the bottoms.

    …trying to have a smooth side on the valve.

    for all the parts. Then I have to cut down a little bit so that threading fits the piston. Then in the lathe some turns so I have a good surfers and then center drill, drilled and threaded so I can mount it on a mandrill and finish of the bottom side.

    This is for use later on. Now with a ¼“ ball nose end mille mile the main bearings for the crankshaft… STEAM ENGINES. These steam engine project plans were created by Bill Reichart. For a while ago I manage to  get my hands on a Stuarts Compound casting, it’s impossible to buy from Stuart  Turner so I was very pleased to get my hands on this for a good price.

    Now it’s time to take care of the top covers. Then some turns in the lathe so I could get a smooth radio… Most of these projects are in web page html format. And after some clean up I feel radar pleased. …and I can see that the column fits very well with my smaller nuts. And now another piece is finish on my compound.

    And now there is to more pieces to the steam chest.

    So far so good, but it’s still long way to go.

    …and with an end mill I finish the steam passage. … and the bottom.

    …and all dimensions are perfectly suited.

    Both the top cover and the bottom cover were a little tricky to maintain, but I took my time and so far I can’t see that I have done some wrong. Lathe setup approx 90 min.

    And now I have to deal with the plug, first in the lathe and run a few turn for the threading…. And then I have to check so I could mount the bottom cover to the cylinder block. And then testing so the glands fits well. …and marked out for the hole and cutting. The stem chest with the cover seams to fits very well. This set up looks crazy but it is to help me drilling the holes square for connecting to the crosshead. After horning the LP cylinder I marked out the hole for the drain cocks, then drilled and threaded the hole. … and the bottoms. Enter your email address to subscribe to this blog and receive notifications of new posts by email.

    At last I found some time to continue my build of Stuarts Compound Engine. I drilled undersize
    The cover has a spigot on the backside so it’s very easy to set up in the lathe.

    I’ll be back. pillar drill, lathe, drill set and some hand tools including files and I’ll then use an end mill so the bolts head could fit better…. Then some threading for connecting to the valve rods…, After some work with a good fill and some polish….

    Next I have to mark and drill the holes for mounting the glands to the bottom cover. And now this steam engine is finish, thank you for washing this blog. This time it’s the connecting rod, and it is a very important part of the engine.

    Now when I have got my new tools, it’s time for me to move on with the cylinder block. Here I have done both HP and LP top cover. The pipe flanges is a bronze casting, well done and easy to perform. The first thing I did, was setting it up in the lathe and took some turn to flatten the top.

    I am sorry, I use to take a lot of picture, but I have forgot some in the beginning. In the lathe I set up the steam chest in a four jaw chuck and took some turn on the top making the valve rod guide…. First I have to part of the steel plate and mark up for the hole…. The cover has a spigot on the backside so it’s very easy to set up in the lathe. And after that I have to draw out and mark where the holes for the crankshaft should This was a little tricky to do but another part is finish,  but still there is a lot more to do.

    First in the lathe, I fix the surface and drilled and reamed the hole for the crankshaft.. …then then half of the outside… So far, I feel very pleased, but now I have to demount the whole engine for paintwork and then mount it again. …and threaded the cylinder block with help of a top hat.

    And here I have done the both pistons. I know that many people preform to turn the crankshaft in the lathe, I have tried that a couple of times so I took it safe rather than sorry. this engine was designed to be a machining project, bar-stock was used Next I have done a little special for turning the track inside the eccentric rod.

    Then I marked up where to drill on the cylinder block.

    This engine was designed following a number of requests for a simple machining project.

    After that I remove some materials so the covers fit together.

    She is beginning to look radar pretty, isn’t she? And they fit well with the rest of the engine. After center drill, I have to drill a hole…. I’ll begin with the cover.

    Here I clear up the one side, if you look you can see a small centre hole. I have measured and measured again, but things seem to measure up.

    … so that I can shape the cups.

    Then check out where all the holes, and fixes the midline.

    …and then using an end mill for the packing gland. It is built from bar stock. When that is done I market out for the hole…. …and also the soleplate.
    I then did the top at the same time and finish off with a fly cutter. After that I’ll use an end mille so I could get a seat for road glands for the piston rod. Click the image on the left to download a PDF file of the engine plans.

    The piston, con-rod and big end bearing were machined in one piece for simple assembly. Then I clean up the bottom and center drilled…. This is a very important piece of the steam engine, it’s truly the heart of the steam engine. …and then turning the small track on the eccentric.

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